fix(P3): guard startup db connection with try/except in lib_sql_core
Wraps the deprecated global `db = engine.connect()` in a try/except so a Docker startup race (MariaDB not yet ready) no longer crashes the Gunicorn worker before it can serve any requests. Sets db=None on failure; reconnect_db() on the lifespan bootstrap path re-establishes it once credentials are confirmed. TODO (P3 full): migrate lib_schema_v3.py:39 and lib_api_crud_v3.py:166 off the global db to engine.connect() context managers, then remove it. Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
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@@ -18,7 +18,8 @@
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- [x] **[P1] Remove zombie `db_connection.py` import** — `app/routers/api.py` imports `db` from `app/db_connection.py`, creating a parasitic second SQLAlchemy engine at startup that is never updated by `reconnect_db()` after bootstrap. The imported `db` is only used in a commented-out line (`api.py:268`). Fix: remove the import; delete or archive `db_connection.py`.
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- [x] **[P1] Fix retry mechanism in `sql_update` / `run_sql_select`** — On `OperationalError`, both call `sql_connect()` → `reconnect_db()` which calls `engine.dispose()`, nuking the entire connection pool mid-flight. Under concurrent requests this kills other in-flight connections. Fix: remove the `sql_connect()` retry call; SQLAlchemy's `pool_pre_ping=True` already handles stale connections — just open a fresh `engine.connect()` for the retry without disposing the pool.
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- [ ] **[P2] Add retry logic to `sql_insert` and `sql_select`** — Both are missing the `OperationalError` retry that `sql_update` and `run_sql_select` have. A DB blip during an INSERT (scan record, badge log, etc.) fails silently and returns `False` with no recovery attempt.
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- [ ] **[P3] Guard `db = engine.connect()` in `lib_sql_core.py` with try/except** — Line 48 is a bare connect at module load time with no error handling. If MariaDB isn't ready (Docker race), this throws unhandled and crashes the worker. Wrap in try/except like `db_connection.py` already does.
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- [x] **[P3] Guard `db = engine.connect()` in `lib_sql_core.py` with try/except** — Wrapped in try/except; sets `db = None` on failure so Docker startup race no longer crashes the worker.
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- [ ] **[P3 full]** Migrate `lib_schema_v3.py:39` and `lib_api_crud_v3.py:166` off the global `db` to `engine.connect()` context managers, then remove the global `db` entirely.
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- [x] **[P4] Expose `pool_size` / `max_overflow` as env vars** — `create_ae_engine()` calls `settings.DB.get('pool_size', 10)` but `settings.DB` property doesn't include those keys, so they're always hardcoded 10/20. Add `AE_DB_POOL_SIZE` / `AE_DB_POOL_MAX_OVERFLOW` to `config.py`.
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## 📋 Feature Tasks
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